Warehouses and distribution centers are under constant pressure to do more with less. Faster order fulfillment, higher accuracy, and smarter use of space aren’t “nice to haves”—they’re survival strategies in a competitive supply chain world. But for many operations, outdated shelving or traditional racking slows everything down, creating bottlenecks that cost both time and money.

That’s where the new Modula Flexibox comes in. This next-generation Vertical Lift Module (VLM) reimagines automated storage and retrieval, offering unmatched flexibility, high density, and lightning-fast order fulfillment. And with Bradford Systems as your partner, bringing the Modula Flexibox into your operation is easier than ever.

What Makes the Modula Flexibox Different than Other VLMs?

Most automated vertical lift modules are designed for density and speed—but Flexibox adds something extra: adaptability. Instead of forcing your products to fit into a rigid storage system, Flexibox is designed to handle a wide variety of items—big, small, light, or heavy—within the same structure.

Its unique internal layout allows operators to optimize trays for different product types, while Modula’s intelligent software ensures the fastest possible retrieval path. The result? Higher throughput and more efficient storage with less wasted space.

For warehouses juggling diverse SKUs or shifting demand, this flexibility is a game-changer.

Key Features of the Modula Flexibox

Here’s how the Flexibox helps you streamline your storage capacity and order fulfillment:

• Dynamic Tray Configuration – Trays can be easily adjusted to handle a range of product sizes, from small parts to larger, bulky items.
• High-Density Storage – Like all Modula systems, Flexibox maximizes vertical space, recovering up to 90% of floor area compared to traditional shelving.
• Automated Retrieval – Items are delivered to operators at an ergonomic workstation, reducing travel time and manual picking errors.
• Integration-Ready – Works seamlessly with warehouse management systems (WMS) for real-time tracking and order optimization.
• Scalable Design – Can be configured for different heights and layouts, making it adaptable to facilities of all sizes.
• User-Friendly Software – Modula’s interface allows for easy training, fast adoption, and intuitive controls.

Why Flexibility Matters in Automated Storage

Traditional VLMs are excellent at storing uniform products, but real-world warehouses don’t always operate that neatly. One day you’re handling small electronic parts, the next you’re fulfilling orders for heavy mechanical components. With rigid storage, you end up with wasted space, slower picking, or costly system changes.

The Flexibox solves this by letting you adapt on the fly. Storage trays can be reconfigured without major downtime, and the system automatically recalculates optimal positioning for speed and efficiency. That means fewer headaches, less wasted capacity, and a future-proof investment as product lines and customer demands evolve.

The Benefits of Order Fulfillment

Implementing the Modula Flexibox isn’t just about valuable storage space —it’s about transforming how you fulfill orders:

1. Faster Picking
   Automated retrieval eliminates long walks and time spent searching shelves. Items come directly to the operator, cutting order picking times dramatically.
2. Higher Accuracy
   Integrated software guides operators with visual picking aids, reducing errors and costly returns.
3. Optimized Labor
   By reducing manual handling, you need fewer touches per order. Operators spend more time packing and less time searching, boosting overall productivity.
4. Better Use of Space
   Reclaim up to 90% of your floor space by going vertical, freeing valuable square footage for production, staging, or expansion.
5. Improved Ergonomics & Safety
   No more bending, climbing, or heavy lifting. Products are delivered at a safe, ergonomic height, reducing workplace injuries.
6. Scalable Efficiency
   As demand grows, Flexibox grows with you. Add more modules, adjust trays, and integrate deeper into your ASRS network without starting from scratch.

Where the Modula Flexibox Shines

The beauty of Flexibox is its versatility. It’s a fit for virtually any industry that needs efficient, automatic storage and order fulfillment solutions:

• E-commerce & Retail – Handle diverse SKUs with speed and accuracy.
• Automotive – Store small replacement parts and bulky components in the same system.
• Aerospace – Secure, track, and access specialized components quickly.
• Healthcare & Medical Supply – Manage sensitive items with precision and reduce picking errors.
• Manufacturing – Keep tools, raw materials, and parts close to production lines.
• 3PLs & Distribution Centers – Scale operations without adding real estate.

A Smarter ROI

It’s easy to think of advanced ASRS (Automated Storage and Retrieval Systems) as expensive—but Flexibox is designed to deliver a rapid payback. Savings come from:

• Reduced labor costs thanks to faster picking.
• Lower error rates and fewer returns.
• Better space utilization (delaying costly expansions).
• Safer, more ergonomic workplaces with lower injury risk.

For many organizations, the ROI shows up in just a few years—and the long-term savings only grow as demand increases.

Why Choose Bradford Systems for Modula Flexibox

At Bradford Systems, we understand that investing in automation is a big decision. That’s why we work alongside you to make sure Flexibox fits your facility, workflow, and goals.

Here’s how we help:

• Consultative Approach – We analyze your warehouse operations and design a storage solution tailored to your unique mix of products.
• Integration Support – From software compatibility to workflow adjustments, we ensure the Flexibox fits seamlessly into your ASRS or WMS ecosystem.
• Training & Support – We don’t just install and walk away. Bradford provides training, onboarding, and ongoing support to keep your operation running smoothly.
• Proven Experience – With decades of success in industrial storage and automation, we bring the expertise needed to future-proof your facility.

Conclusion

The Modula Flexibox represents the future of vertical storage: flexible, automated, and designed for the real challenges of order fulfillment. Whether you’re running an e-commerce warehouse, a manufacturing floor, or a distribution center, Flexibox helps you move faster, store smarter, and operate safer. And with Bradford Systems as your partner, adopting innovative ASRS technology has never been easier! Ready to revolutionize your storage and order fulfillment with Modula Flexibox?
Contact Bradford Systems today to schedule a consultation. Our team will help you design a customized solution that maximizes efficiency, reduces costs, and sets your business up for long-term success.