In today’s industrial and commercial environments, efficient storage is more than just a convenience—it’s a competitive advantage. With rising operational costs, limited floor space, and increased demand for faster inventory management, businesses across industries are seeking smart solutions to streamline storage and retrieval processes. Enter Modula Vertical Lift module—a state-of-the-art solution for maximizing space, improving productivity, and enhancing safety.
Whether you’re managing medical devices, automotive parts, pharmaceuticals, or e-commerce inventory, Modula vertical lift modules (VLMs) offer intelligent, automated storage solutions with a small footprint and massive capacity.
This blog explores the features and benefits of Modula VLM systems, with a spotlight on Innomed, a leading medical device manufacturer that transformed their warehousing operations using Modula VLMs. We’ll walk through the real-world challenges they faced, the solutions they implemented, and the tangible results they achieved—all with the help of Bradford Systems and Modula Lift technology.
What Is a Modula Vertical Lift Module (VLM)?
A Modula Vertical Lift Module is an automated vertical storage solution designed to save vertical space and increase efficiency. It works like a high-tech elevator for inventory: trays are stored vertically within an enclosed tower and automatically retrieved to an access opening at waist height when requested.
Key features of Modula VLM systems include:
High-density vertical storage with partitions to maximize cubic footage
Fast, automated retrieval via a user-friendly interface
Ergonomic access to reduce bending, lifting, and climbing
Customizable tray heights to accommodate inventory of varying shapes and sizes
Inventory tracking integration with WMS and ERP systems
Secure and enclosed environment to reduce dust, contamination, or damage
With tray payload capacities of up to 2,200 lbs and heights up to 46 feet, Modula systems are ideal for storing anything from micro-components to heavy-duty parts—all within a fraction of the footprint of traditional shelving.
The Challenge: Innomed’s Outdated Storage Was Costing Them Time, Safety, and Space
Innomed, a manufacturer of surgical instruments, was facing significant challenges managing its inventory as it arrived from manufacturing. Their existing storage method—traditional static shelving—was not only inefficient but also unsafe and space-consuming.
Specific challenges included:
Excessive floor space usage: Bulky shelving units dominated the warehouse layout, limiting space for other operational functions.
Unsafe retrieval processes: Employees were forced to climb ladders to access upper shelves, risking falls and injuries.
Inventory complexity: Medical instruments varied greatly in size and shape, including odd curves and non-standard dimensions, making uniform shelving difficult.
Low picking productivity: Manual retrieval slowed down order fulfillment and increased labor costs.
In short, Innomed needed a flexible, high-density storage system that would improve safety, save space, and support the efficient handling of complex medical inventory.
The Solution: Modula Lift ML50D Vertical Storage Modules
To solve their challenges, Innomed deployed two Modula Lift ML50D vertical lift modules, each designed to provide massive storage capacity in a compact footprint.
Key specifications of the Modula solution:
Total storage capacity: 1,659 cubic feet
Combined footprint: Just 308 square feet
Inventory stored: Approximately 2,400 medical instruments
Accessibility: All inventory is retrieved at ergonomic height via automated tray delivery
Bradford Systems installed and supported this smart storage solution, ensuring a seamless transition from outdated shelving to cutting-edge vertical storage.
The Impact: Space Saved, Safety Improved, Productivity Boosted
Recovered Floor Space
By going vertical, Innomed was able to reclaim valuable floor warehouse space once occupied by static shelving. With over 1,600 cubic feet of storage consolidated into just 308 square feet, the company could reallocate space for other operational needs or future growth.
Enhanced Ergonomics and Safety
Thanks to Modula’s automated tray delivery system, employees no longer need to climb ladders or reach overhead to retrieve items, ensuring the best user experience. Instead, all materials are delivered to a waist-high access window, minimizing risk and improving workplace ergonomics.
Improved Inventory Management
Storing a wide variety of uniquely shaped medical tools is no easy feat, but Modula’s adjustable tray heights and customizable compartments made it simple. This has led to better organization, faster retrieval, and fewer picking errors.
Increased Productivity
With faster access to inventory and less time spent walking, climbing, and searching, Innomed has increased its daily output and reduced labor costs. Employees now spend more time on high-value tasks than on navigating inefficient shelving systems.
Key Features That Make Modula Ideal for Any Industry
While Innomed is a prime example of how Modula systems work in medical manufacturing, the benefits extend to a wide range of industries. Here are the features that make Modula VLMs so adaptable:
Modular Design & Customization
Available in multiple widths, heights, and tray configurations
Adjustable shelves accommodate varying product dimensions
Compatible with totes, dividers, bins, and custom inserts
Robust Construction
Made in the USA using durable steel and high-performance components
Engineered for continuous, high-volume use
Available with anti-static, dustproof, and temperature-controlled options
Seamless Software Integration
Modula systems integrate with existing WMS, ERP, and inventory software
Offers real-time inventory visibility
Streamlines picking and restocking with digital accuracy
Security & Compliance
Locked access doors
User-specific permissions
Full audit trail for compliance and quality control
Conclusion: Prepare, Protect, and Perform with Bradford Systems
The case of Innomed demonstrates the transformational power of Modula Vertical Lift Module. With a smarter, safer, and more space-conscious solution, the company could not only reclaim valuable floor space but also boost productivity and throughput, reduce risk, and future-proof their operations.
If your organization is struggling with inefficient shelving, growing inventory demands, or unsafe material handling practices, consider going vertical with Modula VLMs from Bradford Systems.
Contact Bradford Systems today to schedule a consultation and explore how Modula can help you optimize your space, protect your team, and improve your bottom line.
