Finding an efficient and scalable storage solution becomes critical when rapidly growing businesses outgrow their facilities. Bradford Systems, a leader in innovative storage solutions, partnered with PetDine and Pedigree Ovens to design and implement an optimized warehouse system. Using a combination of bulk storage and heavy-duty mobile racking, Bradford Systems transformed a 220,000-square-foot facility into an efficient, future-ready space. Here’s a deep dive into this successful project.
Background of the Case Study
PetDine and Pedigree Ovens are well-established in the pet industry. They offer private-label co-packing services for pet foods, from powders and pastes to soft chews and cooked treats. Over the past two years, their growth has been exponential, fueled by increased demand and new clients. This success led to the expansion into a larger 220,000-square-foot facility in Harvard, Illinois, completed in early 2018.
The goal was clear: design a warehouse storage solution that maximizes space, streamlines workflow, and supports long-term growth. However, achieving this goal came with its own set of challenges.
Challenges in Designing the Storage System
Every warehouse project presents unique challenges, and the PetDine and Pedigree Ovens facility was no different. One of the significant hurdles was the building’s HVAC system, which interfered with the initial shelving designs. Additionally, the facility floor had leveling issues that required intervention to ensure proper installation.
To address these challenges, Bradford Systems’ team of industrial space planners worked closely with contractors and the client. They redesigned shelving layouts to work around the HVAC system and supervised floor grinding to create a level foundation. As Craig Zirbel, one of the space planners, put it: “Russell and Rick were instrumental in making this happen. Rick even helped supervise their general contractor grinding the poured floor to level it.”
This collaborative and problem-solving approach ensured the project progressed smoothly despite the initial obstacles.
Storage Solutions Implemented
Bradford Systems implemented a tailored mix of storage systems to meet the facility’s unique needs. The solution combined static bulk storage for durability with heavy-duty mobile racking for space efficiency.
Static Bulk Storage
The bulk storage system provides a robust solution for organizing raw materials and finished goods. Designed to accommodate oversized, bulky products, bulk storage cantilever racking features an open design that includes vertical uprights built for durability and reliability. Bulk storage shelving ensures that materials are easily accessible for day-to-day operations, making it a practical choice for high-volume warehouses.
Heavy-Duty Mobile Racking (ActivRac)
The heavy-duty mobile racking system ActivRac was the centerpiece of the storage optimization. Unlike static shelving, this type of warehouse racking, ActivRac, eliminates unnecessary aisles by enabling mobile bases to slide on tracks, significantly increasing storage density and maximizing available space in the warehouse. This system is well-suited for facilities with limited floor space but high inventory turnover. Its flexibility ensures that PetDine and Pedigree Ovens can scale operations and reconfigure storage as their needs evolve.
Benefits of the Storage System
The combination of static bulk storage and heavy-duty mobile racking has delivered several key benefits to the PetDine and Pedigree Ovens facility:
- Maximized Storage Capacity: By utilizing every inch of the 220,000-square-foot facility, the storage system allows for high-volume inventory without compromising accessibility.
- Improved Workflow Efficiency: A well-organized storage layout has streamlined inventory management and order fulfillment, enhancing overall operational efficiency.
- Future-Ready Design: The flexibility of the mobile racking system ensures the facility is well-prepared to accommodate future growth and changing storage requirements.
- Customized Solutions for Unique Challenges: Bradford Systems’ ability to work around HVAC systems and floor-leveling issues demonstrates their commitment to delivering client-specific solutions.
Conclusion
Bradford Systems has built its reputation as a trusted partner for customized storage solutions. Their expertise lies in understanding the specific needs of their clients and addressing challenges with innovative, efficient designs. For the PetDine and Pedigree Ovens project, their collaboration with contractors, architects, and the client ensured a seamless execution from start to finish.
The PetDine and Pedigree Ovens warehouse project exemplifies Bradford Systems’ commitment to creating tailored, high-performing storage solutions. They successfully transformed a large but challenging space into an efficient, scalable facility by integrating static bulk storage and heavy-duty mobile racking. This solution not only meets the business’s current needs but also positions it for sustained growth in the future.
If your business faces similar storage challenges, Bradford Systems can help you design a customized solution that fits your requirements, including advanced material handling equipment backed by their years of experience. Contact us today to learn more about their innovative storage systems.
How can PetDine and Pedigree Ovens benefit from warehouse optimization?
Warehouse optimization helps PetDine and Pedigree Ovens be more efficient. It allows them to make the most of their storage capacity. Warehouse optimization improves workflows and boosts inventory management, leading to higher productivity and cost savings.
